How To Plyline A Van

How to Plyline a Van: Tips and Guidelines

Plylining your van is a crucial step in ensuring its interior is protected from wear and tear, as well as potential damage caused by transporting goods or equipment. Plywood lining creates a durable and sturdy surface, preventing dents, scratches, and other damages. In this article, we will guide you step-by-step on how to effectively plyline your van, providing you with all the necessary information to successfully complete this task.

Gather the necessary materials

Before starting the process, it’s important to gather all the materials and tools you will need, to ensure a smooth and efficient installation. Here’s a list of items required:

1. Plywood: Choose a sturdy grade of plywood, preferably 10mm thick or higher, to provide adequate protection for your van’s interior. Measure the dimensions of your van to determine the required amount of plywood.

2. Measuring tape: This tool will allow you to accurately measure the dimensions of your van’s interior, ensuring a precise fit for the plywood sheets.

3. Pencil: You’ll need a pencil to mark the plywood sheets and van interior, assisting in the fitting process.

4. Circular saw or jigsaw: A suitable cutting tool is necessary to accurately cut the plywood sheets to fit your van’s interior dimensions.

5. Sandpaper: Sandpaper will help smoothen any rough edges on the plywood sheets, ensuring a neat and professional finish.

6. Drill and screws: A drill and screws are essential to secure the plywood sheets to the interior walls of your van.

Measure and cut the plywood sheets

Careful measurement is crucial for an accurate and snug fit. Start by measuring the interior dimensions of your van, considering the height, width, and length. Use a measuring tape and a pencil to mark these measurements on the plywood sheets.

Once marked, carefully cut the plywood sheets using a circular saw or jigsaw, following the measurements previously marked. Take your time to ensure precise cuts, allowing the plywood to fit seamlessly within the van’s interior. It’s also recommended to wear safety goggles and gloves during this stage.

Smooth the edges and corners

After cutting the plywood sheets, you may notice some rough edges or corners. Use sandpaper to smooth these surfaces, providing a clean and polished appearance. This step is crucial since rough edges can cause injury and may damage any items that come into contact with the plywood.

Position and fix the plywood sheets

Now it’s time to attach the plywood sheets to the interior walls of your van. Begin by positioning the first sheet against the side wall or panel. Ensure it is aligned properly and snugly fits the designated area. Hold the sheet in place and use a drill to secure it, using screws spaced evenly across the plywood. Repeat this process for each sheet, working your way around the van’s interior.

Consider additional steps

Although not required, there are a few additional steps you may choose to take to enhance the functionality and longevity of your plylined van:

1. Insulation: To provide extra protection against extreme temperatures, consider installing insulation between the van’s interior and the plywood lining.

2. Van racking: If you frequently carry tools or equipment, installing van racking systems can help optimize storage space, improve organization, and further protect your van’s interior.


Plylining your van is a simple yet effective solution to safeguard its interior from damage and prolong its lifespan. By following the steps outlined above and using the proper materials, you can create a robust and reliable lining that suits your specific van requirements. Take the time to plan, measure accurately, and perform each step diligently, resulting in a professionally plylined van ready for various transport and storage purposes.

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